Replika Yöntemiyle Açık Gözenekli Alumina Seramik Köpüklerin Üretimi


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Özçatalbaş Y., Menç B.

18th INTERNATIONAL CONFERENCE ON ENGINEERING & NATURAL SCIENCES, Girne, Kıbrıs (Kktc), 25 - 29 Kasım 2025, ss.1406-1413, (Tam Metin Bildiri)

  • Yayın Türü: Bildiri / Tam Metin Bildiri
  • Basıldığı Şehir: Girne
  • Basıldığı Ülke: Kıbrıs (Kktc)
  • Sayfa Sayıları: ss.1406-1413
  • Açık Arşiv Koleksiyonu: AVESİS Açık Erişim Koleksiyonu
  • Gazi Üniversitesi Adresli: Evet

Özet

Metallic and ceramic foams are divided into two basic classes based on their pore structure: closed and open pore. Differences in cell structure are directly related to the manufacturing method and the parameters used. Open-pore foams, due to their large specific surface area, are preferred in heat exchangers. Ceramic foams, due to their high liquid/gas permeability and corrosion and high temperature resistance, are preferred in filtration and separation processes, and in water treatment applications where unwanted ions can be removed from solution. In this study, open-cell Al-based alumina ceramic foams with varying pore sizes were fabricated using the powder metallurgy method combined with aluminum powder and the polyurethane foam (PU) replication technique. The structure obtained after the removal of the PU at 500°C 3 hours was subsequently sintered in an open atmosphere for 6 hours at temperatures of 850°C, 900°C, and 950°C. X-Ray diffraction (XRD) analyses, scanning electron microscopy (SEM) and microstructural investigations were performed on the fabricated ceramic-coated foams. During the high-temperature oxidative sintering process conducted in an open atmosphere, alumina ceramic-coated foams with optimal properties were successfully obtained at 950 °C, achieved through the sintering mechanism resulting from the oxidation of the aluminum powders.

 

Keywords: Open-cell foam, Powder metallurgy,  Metallic foam, Ceramic foam