Investigation of the machining parameters on surface roughness in electrical discharge turning method


Palabıyık G. C., Özerkan H. B., Subaşı M.

7th International Conferences on / Engineering Sciences 2024- Ankara, Turkey, Ankara, Türkiye, 9 - 10 Şubat 2024, ss.26

  • Yayın Türü: Bildiri / Özet Bildiri
  • Basıldığı Şehir: Ankara
  • Basıldığı Ülke: Türkiye
  • Sayfa Sayıları: ss.26
  • Gazi Üniversitesi Adresli: Evet

Özet

Electrical discharge turning is a manufacturing method that helps the machining of hard-to-cut and complex-form cylindrical components. Recently, many studies have been carried out on the electrical discharge turning method. In this innovative study, the machinability of cylindrical parts using the electric discharge turning method was investigated experimentally. The workpiece material was used AISI 4140 steel and tool material was copper. Rotational speed (3 rpm, 6 rpm, 18 rpm) and discharge current (3 A, 6A, 18 A) were selected variable parameters in the experiments. Pulse on time and pulse off time, polarity and flushing pressure were selected constat machining parameters. Experiments were carried out according to the Taguchi L9 orthogonal arrays. The main purpose of this experiment is carried out the effect of the machining parameters on surface roughness. According to the research results, surface roughness was most effected by discharge current. The effect of rotational speed on surface roughness was limited compared to the discharge current. The effect of the discharge current on increasing the surface roughness was found to be 96.7%, and the effect of the rotation speed was found to be 3.22%. The measured best surface roughness value is 2.4 Ra and this value was obtained at 3 rpm, 3 A parameters. The worst surface roughness was measured 3.9 Ra and it was measured at 18 rpm, 18 A parameters. To conclude, it was obtained from the experimental results that increasing the discharge current and rotation speed affected the surface roughness negatively.