Electro discharge turning of Ti–6Al–4V alloy: experimental investigation and RSM model


Ayhan E., Subaşı M., Aydoğdu A. B., Mavi A., Özerkan H. B., Salunkhe S. S.

REVIEWS ON ADVANCED MATERIALS SCIENCE, cilt.65, sa.1, ss.20250252, 2026 (SCI-Expanded, Scopus)

  • Yayın Türü: Makale / Tam Makale
  • Cilt numarası: 65 Sayı: 1
  • Basım Tarihi: 2026
  • Doi Numarası: 10.1515/rams-2025-0252
  • Dergi Adı: REVIEWS ON ADVANCED MATERIALS SCIENCE
  • Derginin Tarandığı İndeksler: Academic Search Ultimate (EBSCO), Scopus, Science Citation Index Expanded (SCI-EXPANDED), Compendex, INSPEC, Directory of Open Access Journals
  • Sayfa Sayıları: ss.20250252
  • Gazi Üniversitesi Adresli: Evet

Özet

This study investigates the machinability of Ti–6Al–4V alloy using electro discharge turning (EDT), with particular focus on the effects of current (I p), pulse duration (T on), and workpiece rotational speed (v) on process performance. While conventional evaluation metrics such as material removal rate (MRR) and tool wear rate (TWR) were considered, a novel metric, the deviation of section area (DA), was introduced to provide deeper insights into the dimensional accuracy of the process. The introduction of DA is expected to improve understanding of the complex physical phenomena inherent to EDM-based processes. Experimental results were analyzed using response surface methodology (RSM), yielding statistical models and regression equations. The findings highlight the critical influence of process parameters on machining performance, demonstrate the potential of EDT as an effective method for machining Ti–6Al–4V alloys, and establish DA as a promising performance indicator for future studies.