Numerical Modelling Of Heat Distribution In Powder Bed Fusion Process


Eren O., Sezer H. K., Canyurt O. E.

6th International Congress on 3D Printing (Additive Manufacturing) Technologies and Digital Industry, Bucuresti, Romanya, 23 - 25 Kasım 2022, ss.10-11, (Özet Bildiri)

  • Yayın Türü: Bildiri / Özet Bildiri
  • Basıldığı Şehir: Bucuresti
  • Basıldığı Ülke: Romanya
  • Sayfa Sayıları: ss.10-11
  • Gazi Üniversitesi Adresli: Evet

Özet

The selective laser melting (SLM) method, in which complex three-dimensional parts can be created by selectively melting the powders in the desired location with the laser beam, is one of the most prominent metal additive manufacturing methods. Since the SLM method is based on the physical phenomena of and laser-matter interaction and thermal manufacturing, the temperature distribution caused by laser directly affects physical, microstructural, and dimensional properties of parts. In this research Finite Element Models (FEM) were established to predict temperature distribution of the build part. The moving Gaussian heat source is modeled to simulate the laser beam incident on the powder surface. The analyses have been conducted by using COMSOL software while taking the conduction, convection and radiation phenomena into account. To investigate the effect of process parameters on thermal distribution, varied laser powers and scanning speeds were used while beam diameter and powder layer thickness were kept constant. The results show that the dimension of the melt pool is significantly affected by laser energy density. Additionally, the reported negative impacts are addressed, including irregular melt pool formation, balling, and porosity. At the conclusion, recommendations and future works regarding how to employ the optimal parameters are provided.