Comparison of abrasive wear behavior of ductile iron with different dual matrix structures


Sahin Y., KILIÇLI V. , ÖZER M. , ERDOĞAN M.

WEAR, vol.268, pp.153-165, 2010 (Journal Indexed in SCI) identifier identifier

  • Publication Type: Article / Article
  • Volume: 268
  • Publication Date: 2010
  • Doi Number: 10.1016/j.wear.2009.07.008
  • Title of Journal : WEAR
  • Page Numbers: pp.153-165

Abstract

Abrasive wear behavior of ductile irons with different dual matrix structures has been investigated. In order to obtain ductile irons with different dual matrix structures an unalloyed ductile iron specimens were austenitized in the two-phase region (alpha + gamma) at various temperature (795 degrees C and 815 degrees C) and then rapidly transferred to a salt bath held at the 365 degrees C for austempering for 30, 90 and 120 min. Some specimens were quenched from same intercritical austenitizing temperatures and tempered at 550 degrees C for 60 and 300 min. Some specimens were also conventionally austempered and/or quenched from 900 degrees C for comparison. Experimental results showed that, the tensile strength increased and ductility decreased with increasing martensite volume fraction in the specimen with martensite dual matrix structure. By increasing the tempering time, the yield and UTS decreased and ductility increased. In addition, the specimens with ausferrite dual matrix structures exhibited much greater ductility than conventionally austempered ones. The tensile strength increased while ductility decreased with increasing ausferrite volume fraction. Furthermore in all austenitized specimens, the abrasive weight loss of austempered specimens (A series) was lower than those of quenched specimens (Q series) irrespective of all loads due to increased AFVFs and total elongation. It was shown that wear loss of both tested materials in abrasive wear was proportional to the applied load. However, there was a decreasing trend in the weight loss of the A795 with dual matrix structure austempered for 30 and 90 min with increasing load. The reason was because of the fact that the specimen surface was work hardened with cutting efficiency of the abrasive reduced through clogging, and attrition jointly leading to less weight loss. Moreover, increasing the austempering time caused more ductile ausferritic structure to displace hard martensite. In all austempered samples, the abrasive weight loss increased with increasing the austempering time. As for the case of Q samples, the abrasive weight loss increased more or less linearly with load since an increase in the applied load might increase the contact stress. Among the Q samples, the highest weight loss was obtained for the Q795-300, Q815-300 sample because of lower martensite volume fraction, but the lowest weight loss was observed for the Q900 sample due to the highest martensite volume fraction. For Q900 samples, the amount of fracture of the abrasives was found to be increase with the harder specimen, and it may have contributed somewhat to the increased wear.