AHFE Virtual Conference on Production Management and Process Control, Human Aspects of Advanced Manufacturing and the Additive Manufacturing, Modeling Systems and 3D Prototyping, 2020, California, Amerika Birleşik Devletleri, 16 - 20 Temmuz 2020, cilt.1216 AISC, ss.228-234
© 2020, The Editor(s) (if applicable) and The Author(s), under exclusive license to Springer Nature Switzerland AG.This paper presents a three-level kanban approach implemented for existing machine cells of a production line in a Turkish tractor manufacturing company. The kanban system organizes the communication and material movement among manufacturing cells with cards and containers. Each container has a material holding capacity. On the other hand, there are different card types, such as movement, storage, and production. Each card type determines the next processing step for the materials inside a kanban container. The number of containers and kanban cards within the system determines not only the overall WIP (work-in-process) inventory level in the factory but also material stock levels at the local areas at the machines and other storage or production facilities. This paper presents a practical approach for the determination of the number of kanban cards and sizes of containers. The approach is explained with a practical application.