REVISTA DE METALURGIA, cilt.58, sa.4, 2022 (SCI-Expanded)
ABSTRAC: This study was conducted to clarify the effect of various variables such as the type of electric discharge machining, discharge current and reinforcement content of B4C-reinforced Al alloy metal matrix composite on workpiece removal rate, electrode wear rate and material removed per discharge pulse, which are not extensively explored in the literature. B4C-reinforced Al2014 matrix composite samples containing 5 and 10 vol.-% B4C particles, produced by vacuum infiltration method, were machined with electric discharge ma-chining and powder mixed electric discharge machining at various discharge current settings. In both types of machining processes, the workpiece removal rate and electrode wear rates decreased and increased, respective-ly, when the reinforcement contents of the composites increased. However, powder-mixed electric discharge machining enhanced the machining stability, and a comparatively higher workpiece removal rate was observed with a decreased electrode wear rate. On the other hand, by increasing the discharge current, which was also verified a s the most effective machining parameter i n variance analysis, both workpiece removal r ate and electrode wear rate values increased in both machining techniques. The experimentally calculated volumetric workpiece material removed by a discharge pulse was compared to that of a model in the literature, and they were also found to be consistent with each other.