Investigation and fuzzy logic prediction of the effects of clearance on the banking process of cuzn30 sheet metal


ÇAVUŞOĞLU O., GÜRÜN H.

Kovove Materialy, vol.54, no.2, pp.125-131, 2016 (SCI-Expanded, Scopus) identifier identifier

  • Publication Type: Article / Article
  • Volume: 54 Issue: 2
  • Publication Date: 2016
  • Doi Number: 10.4149/km-2016-2-125
  • Journal Name: Kovove Materialy
  • Journal Indexes: Science Citation Index Expanded (SCI-EXPANDED), Scopus
  • Page Numbers: pp.125-131
  • Keywords: sheet metal, blanking, clearance, fuzzy logic, CuZn30, FINITE-ELEMENT-ANALYSIS, DIE CLEARANCE, SIMULATIONS, PARAMETERS, BURR
  • Gazi University Affiliated: Yes

Abstract

In this study, the effects of sheet thickness and the punch-die clearance for blanking CuZn30 sheet material has been investigated experimentally, and estimations through fuzzy logic have been developed for those parameters affecting product quality. 1 mm and 2 mm thick CuZn30 sheet materials were used in the experiments. Blanking experiments were carried out by manufacturing a modular die that had six different clearance values (0.08 mm, 0.10 mm, 0.12 mm, 0.14 mm, 0.16 mm, and 0.18 mm). Blanking forces were determined using a load cell during the experiments. Consequently, in blanking operations, burr height increases with increasing clearance while blanking force and the smooth shear fracture rate decrease with increasing clearance.