Numerical Investigation of Fin Diameter Effect on Thermal-Hydraulic Performance in Prismatic LiFePO₄ Batteries


Çinici O. K., Acır A.

International World Energy Conference, Kayseri, Türkiye, 12 - 13 Aralık 2025, ss.23, (Özet Bildiri)

  • Yayın Türü: Bildiri / Özet Bildiri
  • Basıldığı Şehir: Kayseri
  • Basıldığı Ülke: Türkiye
  • Sayfa Sayıları: ss.23
  • Gazi Üniversitesi Adresli: Evet

Özet

This study numerically investigates the influence of fin diameter on the thermal–hydraulic performance of an air-cooled prismatic LiFePO₄ battery module intended for stationary energy storage applications. A 4×4 battery pack configuration was modeled using ANSYS Fluent, where cylindrical fins of four diameters (3 mm, 4 mm, 5 mm and 6 m) were mounted on the cell surfaces to enhance convective cooling. A constant air inlet velocity of 1 m/s was applied, and temperature, airflow resistance, heat transfer behavior and overall performance efficiency were evaluated comparatively. The simulation results show that increasing fin diameter improves heat dissipation capability and delays temperature escalation throughout the discharge period. At 100 s, the maximum battery temperature decreased from 312.67 K for 3 mm fins to 312.04 K for 4 mm, 311.89 K for 5 mm and reached the lowest value of 311.71 K with 6 mm fins, confirming a progressive enhancement in thermal control. However, this improvement was accompanied by a rise in pressure drop, which measured 69 Pa, 72 Pa, 75 Pa and 78 Pa for the respective diameters, indicating increased flow resistance due to reduced channel cross-sectional area. The thermal–hydraulic performance ratio demonstrated that the 3 mm fin exhibited the highest efficiency (Φ = 0.69), while the 6 mm configuration achieved the strongest cooling effect but with reduced overall efficiency (Φ = 0.27). Considering both thermal and hydraulic criteria together, the 5 mm fin configuration offers the most balanced solution, providing significant cooling capacity with moderate pressure penalties. These findings highlight fin geometry as a key design parameter for optimizing energy-efficient thermal management strategies in LiFePO₄-based battery storage systems.